In the era of modern facilities and technologies, OEE is one of the essential measurements. Usually, food factories use it to improve the quality of their production line, cost-effectiveness, and efficiencies. The factory managers should make sure to gain enough knowledge about the importance of OEE and its reality.

So, business owners of food factories that perform their work based on modern manufacturing facilities must know the benefits of OEE and implement it for better production. This will increase the overall revenue.

Reality Of OEE

OEE means Overall Equipment Effectiveness. It is the best way to identify the factors that cause losses. Moreover, it would measure the strength of a machine it can work on, instead of the output it has been giving at the present moment. Thus, this term is valid for the machine only when it has been working on a maintained schedule.

The Major Factors

OEE takes into account the three main factors. It includes the following.

  • Performance
  • Availability
  • Quality

Additionally, if a machine works at its optimal level, a food factory manager would observe a significant impact on the three of these factors, along with decrement in misfeeds, operator errors, and wrong settings. With all these improvements, the OEE measurement would be 100%, Although the exceptional measurement is 85%.

Benefits Of Measuring OEE

Measuring OEE at a food factory would indicate the time and quality of manufacturing. It determines the effectiveness of the equipment, whether it is truly productive or not. Furthermore, it offers the benefits mentioned below.

  • Improves the work quality of equipment to use it at its optimal capacity.
  • Offers a better production line giving a hint about the existence of problems and ways to prioritize them.
  • Helps in keeping up with the competitors in the market.
  • Processing quality improves by saving time and money.
  • Prevents the requirement of product recalls.
  • Lessens the need to maintain the machine regularly.

However, it is only possible if the measuring process is correct. The accuracy will provide on-time deliveries to the customers. OEE is the basis of the performance line and quality process.

OEE Food Manufacturing Softwares

In the early decades, there wasn’t a vast facility for the food factories to measure OEE. Currently, modern technology has introduced a variety of software that calculates the performance of a production plant. It fetches the sensor data and an updated version of software to record the performance.

Thus, if a factory manager provides the software access to the production line entirely, manufacturers will better understand the system and the production can be optimum.

Best Techniques

Following some of these practices would ensure continuity in the improvement of a food factory’s production line.

●       Tracking Pedantic Performance Grades

Tracking the metrics that criticize performance is the most challenging task for a manufacturer. Introducing OEE software to the food production line would make it easy. Additionally, if a food manufacturer measures the metrics frequently, it would figure out the lagging in performance without any hassle.

●       Increment In Equipment Performance

Along with the access to sensor data, the software would highlight all the inefficiencies and breakdowns of a component or machine that affects the production line’s performance.

Conclusion

Keeping a closer look at the OEE software would gradually bring ease to the production line for a food factory. There would be a noticeable change in customer service quality. The data analysis that it provides would resolve all the minor and significant issues that have been affecting the OEE factors.

Moreover, it will also prevent additional expenses and longevity of time with the improvement in work quality. Implementing OEE will assure that the production of the plant is effective and cost-efficient.